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Industrial flooring
M70 mortar hardtop for horizontal hard coverings, when mixed with a specific percentage of water, is applied as a mortar layer 1 to 2 centimeters thick onto fresh concrete. This creates a robust layer with high abrasion resistance, preventing wear and other damaging factors.
Industrial mortar for horizontal hard coverings is a product composed of hard mineral aggregates, high-performance superplasticizers, high-grade cement, and cement additives, all prepared in a factory. After mixing with a specific percentage of water, this product is applied as a mortar onto fresh concrete, creating a solid layer with high abrasion resistance that prevents wear and other damaging factors.
This product is a type of high-strength concrete that exhibits excellent resistance to abrasion. Another advantage of this product is the ability to expose the aggregates after the grinding process.
Given that improper installation of various flooring types, including ordinary concrete, asphalt, stone, ceramic, mosaic, and others, can lead to numerous problems in the workplace and operational processes. Their low resistance to various weather conditions and chemicals, as well as the generation of dust due to frequent traffic, and their low compressive, abrasive, and mechanical resistance result in rapid deterioration of the flooring.
This forces operators to incur significant repair and maintenance costs. Additionally, it reduces the aesthetic appeal of the space, causing considerable mental stress and dissatisfaction among facility managers. These issues are resolved with industrial flooring methods. Given that this product is available in various colors, it enhances the aesthetics of the facility, while lighter colors brighten the space and reduce electricity consumption. It also significantly reduces the occurrence of cracks in the concrete surface, providing a highly durable, attractive, and long-lasting flooring solution.
Industrial floors must be exceptionally durable. The quality of industrial mortar-based hard concrete is crucial, as it provides a tough, protective layer that resists wear and chemical damage. This layer also reduces porosity, preventing the absorption of substances that can degrade the concrete.
While the M70 mortar hardtop is applied to the fresh concrete, the concrete placement process is completed in a single stage. This process is finalized within 8 to 12 hours of concrete placement and surface finishing. The surface becomes suitable for light traffic after 24 hours and is ready for heavy loads after 3 weeks.
Mortar hardtop M70 Concrete flooring offers a cost- effective solution that provides excellent value for its performance and price. The initial material costs and reduced labor expenses associated with concrete pouring are lower compared to similar flooring methods. Reduced maintenance costs, a long lifespan, and minimal operational expenses further contribute to its overall economic benefits. In summary, concrete flooring results in significant cost savings both in the short and long term.
The most important thing for a strong industrial floor is how long it lasts. M70 Mortar hardtop is a special type of concrete that’s great for floors because it can handle a lot of wear and tear. It sticks really well to the existing concrete and creates a hard, protective layer. This layer keeps the floor from getting damaged by heavy machines or other things. When M70 is applied correctly, it makes the concrete less porous, so things like oil and chemicals can’t soak into it as easily.
The standard color for concrete mortar is a plain gray. But these days, people are realizing that the look of industrial and decorative floors can really make a difference, especially when it comes to boosting employee morale and a company’s image. Beyond its practical uses, concrete mortar can also be a stylish design element.
To create a wide range of colors, industrial concrete mortar is made with mineral pigments. Floors that reflect light can make a workspace feel brighter, helping employees be more productive and cutting down on lighting costs. Because of its aesthetic appeal, concrete is becoming increasingly popular in both public and private spaces.
M70 Mortar hardtop is applied manually as a fresh layer onto the surface of freshly placed concrete. This application typically occurs before the initial setting of the concrete.
The final thickness of the M70 mortar layer should range from 1 to 2 centimeters. The exact amount of material needed to achieve this thickness depends on the bulk density of the hardener powder. Factors such as the intended use of the floor and the specific type of hardener powder will influence the application rate. This rate can vary based on different applications and site conditions.
Ideally, the application rate of the hardener mortar should be between 20 to 40 kilograms per square meter. However, this rate can fluctuate significantly depending on site-specific factors like jobsite conditions, the concrete mix design, and the water content of the concrete.
The surface should be considered a safe environment in all types of materials, including wet, dry, and contaminated conditions. Coatings produced with dry-shake hardener powder create a non-slip surface suitable for daily traffic and activities.
A high-quality industrial concrete floor requires careful planning, top-notch materials, and expert execution. Factors such as weather, equipment, and curing time all play a role in the final result. A skilled contractor with a robust quality control system is essential to ensure the floor meets the highest standards
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